GSA's O2 PSA, VSA system features high recovery and less electric consumption
GSA’s has a wide variety of gas generators and purifiers
Why O2 Generator?
Oxygen is one of must-have gases in diverse industries. It has been widely used in various fields such as chemical processing, electronics, laser cutting, food and medicine, and the demand for this gas keeps rising. Therefore, it is critical to supply oxygen in a stable and continuous fashion.
GSA’s O2 generator provides high-quality oxygen which can meet customer needs at the lowest costs, using pressure swing adsorption (PSA) technology.
Applications
• Chemical processing
• Welding and cutting
• Food and fermentation
• Pharmaceuticals
• Electronic industry
• Medicine
• Iron making and steel making
• Incineration and water treatment
• Aviation
• Fish farming
• Metal refining
• Ozone formation
Positive Effects
- Installed on the site and immediately produces oxygen from compressed air
- No production setbacks from an issue in oxygen refill, delivery or supply
- Reduction of operating and maintenance costs
- Offers 90-95% oxygen purity according to customer needs
O2 Generator
The O2 generator is operated under the following mechanism: Oxygen is supplied by separating nitrogen from compressed air, using desiccants filled in two absorbers. Compressed air including both nitrogen and oxygen supplies oxygen by adsorbing nitrogen while passing through a zeolite molecular sieve (ZMS) layer which has micro pores filled in the absorbers.
The two absorbers repeat pressurizing, absorbing, depressurizing and washing by taking turns and supply oxygen consecutively.
GSA’s pressure swing adsorption (PSA)-based O2 generator has a specially designed distributor at the bottom of the absorber so that it is able to supply high-quality oxygen which meets customer needs in a continuous and stable manner. In addition, the use of durable valves enables stable operation. Since diverse features needed to control the system are supported, settings and operations which meet user needs are enabled.
O2 Generator with Diverse Features
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PRESS. SAFETY VALVE
Guarantees system stability with KOSHA-certified safety valves
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Reliable AUTO Valve
Guarantees stable operations even under frequent use with proven angle-sheet valves
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High-quality Desiccant
Supplies oxygen in a stable fashion, using high-quality carbon molecular sieve (CMS)
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Precision Orifice
Minimizes flow rates for regeneration, using a precision orifice
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Control Panel
Enables stable and precise control, using PLC and touchscreen
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High-quality Measuring Instruments
Low failure rates and great operating performances with high-quality measuring instruments such as a pressure gauge
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Activated Alumina
Activated alumina added to the bottom, ensuring stable performances
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High-quality Muffler
Minimizes noise which occurs during purge with Allied Witan or an optimally designed muffler
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Distributor for Stable Purity
Installs a distributor to prevent drifting inside a large absorber and ensure stable purity
Technical Specification
Oxygen Capacity (Nm³/h) | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
90% | 1.7 | 2.9 | 4.3 | 6.8 | 9.9 | 12.1 | 14.9 | 18.1 | 26.2 | 41.1 | 54.2 | 73.7 | 86.3 | 116.6 |
93% | 1.5 | 2.7 | 3.9 | 6.3 | 9.1 | 11.1 | 13.6 | 16.6 | 24.0 | 37.7 | 49.7 | 67.5 | 79.1 | 106.9 |
95% | 1.4 | 2.5 | 3.6 | 5.8 | 8.4 | 10.3 | 12.6 | 15.3 | 22.2 | 34.8 | 46.0 | 62.4 | 73.2 | 98.9 |
Dimensions (mm) | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
L | 2,100 | 2,400 | 2,650 | 2,850 | 3,300 | 3,400 | 3,550 | 3,650 | 4,000 | 4,700 | 5,100 | 5,800 | 6,000 | 6,200 |
W | 1,200 | 1,350 | 1,600 | 1,950 | 2,150 | 2,350 | 2,400 | 2,500 | 2,600 | 3,100 | 3,500 | 4,000 | 4,250 | 4,500 |
H | 2,000 | 2,050 | 2,100 | 2,100 | 2,100 | 2,100 | 2,200 | 2,230 | 2,540 | 2,600 | 2,700 | 3,000 | 3,150 | 3,300 |
Required Compressed Air (Nm³/h) | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Capa. | 19 | 33 | 48 | 77 | 112 | 137 | 168 | 204 | 296 | 464 | 612 | 831 | 974 | 1,316 |
Components
Power consumption (kW) | ||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Air Comp. | 4 | 5.5 | 7.5 | 11 | 15 | 18 | 22 | 27 | 37 | 55 | 75 | 90 | 110 | 150 |
Ref. Dryer | 0.46 | 0.62 | 0.68 | 0.72 | 1.3 | 1.3 | 1.6 | 1.6 | 2.1 | 2.3 | 3.0 | 4.6 | 5.1 | 8.5 |
Oxy. Gener. | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 | 1.0 |
Total | 5.46 | 7.12 | 9.18 | 12.72 | 17.3 | 20.3 | 24.6 | 29.6 | 40.1 | 58.3 | 79.0 | 95.6 | 116.1 | 159.5 |
Design Conditions
- Inlet Air Press. : 7.0 barg
- Inlet Air Temp. : 5 ℃ ~ 45 ℃
- Ambient Temp. : 20 ℃
- Inlet Air Quality : ISO8573-1 class 1-4-1
- Unit Performance : ±5%
References
- Models under VSA as well as PSA are also customizable.
- Models under ASME in addition to KS are also customizable.
- Large models bigger than those stated in the specifications above are also customizable.
- The specifications are subject to changes without notice for product improvement.
Nomenclature
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Air Compressor
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Air Receiver Tank
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Air Filter
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After-cooler
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Air Filter
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Ref. Air Dryer or Cooler
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Desiccant Air Dryer
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Air Filter
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Oxygen Generator with O2 Holder
Gas Equipment
- +82 31-798-0171~3
- FAX : +82 31-798-0175
Atmospheric pressure desorption type
- Process
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Features
- Easy maintenance
- Simple system
- Low initial investment
- Purity : 93%±2%
- Economical if capacity is smaller than 80Nm³/h (High energy consumption)
- Small installation space
Vacuum desorption type
- Process
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Features
- Less electric consumption
- High recovery
- Purity : 93%±2%
- Capacity : max. 3500Nm³/h
High purity O2 gas process
- Process
Application
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Supply of oxygen for various kinds of furnaces
- Electric arc furnaces for steel making, smelting of nonferrous metals (cooper, zinc, aluminum, etc.), glass making and various kiln -
Pulp and paper industry
- Oxygen aeration and ozone bleaching -
Waste water treatment facilities
- Oxygen aeration and ozone bleaching -
Chemical industry
- various kinds of oxidation reaction - Fermentation industry
- Pisciculture
- Air conditioning