PEH series is used in various fields such as food & beverage, pharmaceuticals, petrochemicals, electronics & semiconductor and medicine
GSA’s desiccant air dryer is able to provide even super-dry compressed air according to user needs
Why Desiccant Air Dryer?
A refrigerated air dryer chills and dehumidifies compressed air, using a refrigerant. To prevent condensate generated while cooling compressed air from being frozen or a heat exchanger from being frozen-burst, dew points are usually kept at 0℃ or higher. For moisture-sensitive processes, therefore, a desiccant air dryer is essential.
In general, a desiccant air dryer offers -40℃ or lower temperature of dew points. It is used in various fields such as food & beverage, pharmaceuticals, petrochemicals, electronics & semiconductor and medicine. In these industries, even a small amount of water might result in process discontinuance or product defect. Therefore, a highly reliable desiccant air dryer is a must-have system.
GSA’s desiccant air dryer is able to provide even super-dry compressed air (-100℃ or below) according to user needs. We have enhanced customer satisfaction through the design of diverse desiccant air dryer systems.
Classification
- A commonly used model with a short process cycle (nearly 10 minutes)
- Simple structure and low power consumption
- About 14% purge consumption
- A model with a long process cycle (8 hours orlonger)
- A heater needed to heat regeneration air mounted
- About 8% purge consumption
- A model with a long process cycle (8 hours orlonger)
- Regenerates a desiccant, using air around the blower and heaterfurnace
- About 3% purge consumption
- A model with a long process cycle (8 hours orlonger)
- Regenerates a desiccant, using air around the blower and heaterfurnace
- Zero purge consumption
Operating Mechanism
Compressed air with high moisture flows into the drying tower. While it moves from the bottom to the top of the tower, moisture is adsorbed by the charged desiccant, producing dry compressed air. While the air is being dried in the drying tower, other towers engage in regeneration process to remove adsorbed moisture. During the regeneration process, dry compressed air from the drying tower is partially used. The dry compressed air at the outlet is heated by an electric heater, and moisture adsorbed by the desiccant in the regeneration tower is desorbed and discharged through a muffler at the bottom. Once the heating process is complete, heater operation is stopped, and the cooling process begins. The cooling process is a process to enhance adsorbing performances by cooling down the heated desiccant. Once the
cooling process is completed, the desiccant regeneration process from the regeneration tower is also finished. The purge valve from the regeneration tower is closed. Then, dynamic pressure process pressurizing regeneration tower starts. Once the dynamic pressure process is done, two towers are transferred. In the drying tower, then, the regeneration process is executed. In the towers where such regeneration process is completed, drying process is executed.
A series of above processes are automatically repeated according to specific time and sequence, producing dry air consecutively. In terms of an operating cycle, it is basically operated for 8 hours. Drying process is executed by two towers (4 hours each). Specifically, it is heated for 2 hours and 30 minutes and cooled for 1 hour and 27 minutes with 3-minute dynamic pressure.
Desiccant Air Dryer for Stable Dew Points
Desiccant Air Dryer with Diverse Features
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PAN/DUAL Check Valve
High-performance PAN/dual check valves with a little chance of breakdown used
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CONTROL AIR FILTER
A control-purpose compressed air filter installed to prevent valves and pneumatic solenoid valves from malfunctioning
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Minimization of Purge Air Loss
Minimizes compressed air loss through accurately calculated orifice caliber and precision processing
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SAFETY VALVE
Ensures safety with KOSHA-certified safety valves
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High-quality Pressure Gauge
High performances and low faults with highly reliable pressure gauges including WIKA products
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PLC and Touchpanel
A touchpanel designed for PLC and user convenience applied; able to operate and get diverse information easily
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High-quality Desiccant
Stable dew points with high-quality active alumina including FRANCE AXENS
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PARKER Pneumatic Solenoid Valve
Able to check operating conditions easily, using PARKER’s LED pneumatic solenoid valve
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High-quality Muffler
Minimizes noise from the purge with an Allied Witan’s muffler
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Highly Reliable Auto Valve
Proven angle sheet and butterfly valves used
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Electric Heater
An immersion heater with very low heat loss and great heating performances used
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Efficient Compressed Air Distribution System
A bottom distributor installed to prevent the bias flow of compressed air in a large adsorption tower and provide stable dew points
Technical Specification
Design Conditions
- Inlet Pressure : 7 barg
- Inlet Temperature: 38 ℃
- Dew Points : -40 ℃ @ ATM
- Design Temperature : 250 ℃
- Design Pressure : 9.7 barg
- Differential Pressure : 0.2 barg
References
- Those with - 40℃ or below dew points are also customizable.
- ASME specifications in addition to KS are also customizable.
- A unit with 9.7barg or higher operating pressure is custom-made.
- Special-purpose models in addition to the proposed specifications are also customizable.
- Large models bigger than those stated in the specifications above are also customizable.
- The specifications are subject to changes without notice for product improvement.
Model | Connection | Flow Rate | Heater | Power Supply | Dimensions(mm) | Desiccant Amount *Note 1 |
Weight *Note 2 |
|||
---|---|---|---|---|---|---|---|---|---|---|
A | N㎥/hr | kW | V / Ph / Hz | A | B | C | kg/2Tower | kg | ||
P E H |
100 | FLG. 25A | 150 | 3 | 380 / 3 / 60 | 870 | 870 | 1930 | 90 | 300 |
150 | FLG. 40A | 250 | 3.4 | 970 | 900 | 1890 | 110 | 350 | ||
200 | FLG. 40A | 370 | 4 | 970 | 900 | 1990 | 170 | 700 | ||
285 | FLG. 40A | 495 | 4.5 | 1150 | 1000 | 2240 | 210 | 750 | ||
350 | FLG. 50A | 660 | 7.5 | 1150 | 1000 | 2540 | 280 | 900 | ||
430 | FLG. 50A | 870 | 9 | 1150 | 1000 | 2570 | 390 | 1000 | ||
560 | FLG. 65A | 1050 | 10 | 1250 | 1100 | 2670 | 460 | 1300 | ||
720 | FLG. 65A | 1380 | 12 | 1450 | 1100 | 2705 | 520 | 1500 | ||
900 | FLG. 80A | 1680 | 15 | 1450 | 1100 | 2710 | 700 | 1800 | ||
1100 | FLG. 80A | 1950 | 18 | 1600 | 1400 | 2750 | 860 | 2200 | ||
1350 | FLG. 80A | 2280 | 20.4 | 1700 | 1400 | 2850 | 1000 | 2600 | ||
1550 | FLG. 100A | 2950 | 28.5 | 1900 | 1400 | 2950 | 1050 | 3000 | ||
2100 | FLG. 100A | 3700 | 33 | 2400 | 1400 | 2990 | 1560 | 4200 | ||
2500 | FLG. 125A | 4550 | 36 | 2500 | 1600 | 3250 | 2000 | 4800 | ||
3000 | FLG. 150A | 5400 | 44 | 2500 | 1600 | 3250 | 2100 | 5200 | ||
4100 | FLG. 150A | 6600 | 56 | 3000 | 2000 | 3250 | 2900 | 6000 | ||
4500 | FLG. 150A | 7500 | 62 | 3000 | 2000 | 3250 | 3200 | 6300 | ||
5400 | FLG. 150A | 8500 | 70 | 3200 | 2000 | 3300 | 3780 | 6800 | ||
6000 | FLG. 200A | 10500 | 85 | 3900 | 2300 | 3430 | 4200 | 7500 | ||
7000 | FLG. 200A | 12000 | 100 | 4600 | 2130 | 3150 | 4900 | 9000 | ||
9000 | FLG. 250A | 15000 | 110 | 5000 | 2500 | 3150 | 6400 | 10000 |
Correction Factors
Correction Factor by Inlet Air Temperature | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Inlet Air Temperature (℃) | 25 | 30 | 38 | 45 | 50 | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
Correction Factor | 1.12 | 1.05 | 1.00 | 0.7 | 0.55 | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
Correction Factor by Inlet Air Pressure | ||||||||||||
Inlet Air Pressure (barg) | 4 | 5 | 6 | 7 | 8 | 9 | N/A | N/A | N/A | N/A | N/A | N/A |
Correction Factor | 0.6 | 0.72 | 0.87 | 1.00 | 1.1 | 1.15 | N/A | N/A | N/A | N/A | N/A | N/A |
Desiccant Air Dryer
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- FAX : +82 31-798-0175